BGZS-9A High Speed Suppository Filling and Sealing Production Line
working video as following:
The machine is made up of four parts:
1. High-speed suppository belt system
2. High-speed filling machine
3. High-speed cooling machine
4. High-speed sealing machine.
The process route of suppository production is Coiling package (PVC, PVC/PE) →preheating →welding →knurling →bubble shaping →infusing →getting into shape through cooling →preheating →sealing →pressing batch number →pressing tearing line →shearing bottom →edging upside →shearing with counting →finished product packing. The coiled plastic sheets (PVC, PVC/PE) are blown into shape with positive pressure by suppository band-making machine and automatically go to the infusion station. Through a high precision metering mechanism the well mixed medicine liquid is infused in the empty shell automatically and then going into the cooling station. After low-temperature shaping for some time it turns from a liquid state to a solid state becoming a solid suppository. Through the processes of preheating in the sealing station, sealing upper mouth, pressing batch number, pressing tearing line, shearing bottom, edging upside, and shearing with counting the finished suppositories are made.
Product introduce: output 16000-22000PCS/h which is made up of high speed suppository belt forming system, filling machine, cooling machine and sealing machine. PLC programmable control and human-computer interface operation the unit is simple to operate and with high automatically.
All the processes can be made automatically including shell-making, infusing, cooling, shaping, and sealing of the suppositories. It is also of advantages of not infusing in the collapse and automatic rejection of it, automatic colour code deviation rectification, and detecting the infusion quantity. The unit is controlled by PLC procedure with human-machine interface operation and it is the highest automatic suppository equipment in the country today.
1.The adoption of PLC programmable control and human-computer interface operation the unit is simple to operate and with high automatically 2. With the function of automatic deviation rectification the characters' position can be controlled as you like. The suppositories have the neat and good appearance.
3. With the function of detecting collapse, infused quantity, the liquid level of the charging basket.
4. The infusion is adopted the servo motor system exactly adjusting the infusing quantity with menu-memory-function and simple to change the specifications.
5. The adoption of insert-type straight line infusion mechanism has the advantages of correct location, no drop medicine, and no adhesion phenomenon.
6. Cooling protection shut down, the band comes out continuously without end breaking and low waste rate.
7. Not infusing the wastes, auto-drill, and automatic rejection of them at the end of the Machine.
8. Interlock protection, intelligent alarm, and safety assurance.
9. Continuous band-making and sealing and the shearing numbers can be set at will.
|Output ||16000-22000 capsules/h |
|Dosage per suppository cell ||0.5-5g |
|Allowable Error of granular weight ||± 5% |
|Shapes of suppository ||Bullet form, torpedo form |
|Center distance ||17.4mm |
|Patterns on a die ||9 granules |
|Sheets specification ||Height: 56-58mm, thickness: 0.15± 0.01mm |
|Volume of storing fluid vessel ||50L |
|Height of feeding ||2000mm |
|Power voltage ||3-phase AC 380V |
|Total Power ||17kw |
|Air pressure ||0.55-0.65MP |
|Air consumption ||1.0m3/min |
|Water consumption ||480L/h |
|Overall dimensions ||4800× 2040× 2200mm |
|Total weight || 2500kg |